ATAS MetStar - Intelligent Metallurgical Process Control
ATAS MetStar - Industry 4.0 in Ferrous Melting
Transform your foundry with ATAS MetStar, NovaCast Systems' intelligent and adaptive solution for controlling, stabilizing and optimizing the metallurgical process.
With full integration to modern systems and equipment, ATAS MetStar is the digital brain of Industry 4.0 in foundries, connecting data, decisions and actions in real time.
Raise the Quality of Your Production with ATAS MetStar
ATAS MetStar is NovaCast Systems ' complete and adaptive solution for controlling, stabilizing and optimizing the metallurgical process. Designed for foundries seeking excellence in quality, cost reduction and sustainability, ATAS MetStar transforms data into precise actions.
With an intuitive interface and direct integration with equipment such as spectrometers, wire machines, inoculators and ERP systems, ATAS MetStar is the ideal choice for foundries of gray iron, nodular iron, SiMo, Ni-resist and other alloys.
Customized inoculation for each melt, based on thermal and chemical analysis of the base iron.
Automatic adjustment of the amount of inoculant, eliminating human error and guaranteeing stability of the eutectic point and nucleation.
Benefits:
Reduction of defects (shrinkage, chill, slag).
Stable physical properties with fewer variations.
Savings in inoculant consumption and greater efficiency.
Integration with inoculation machines for total automation.
Ductile Iron Optimizer Module - Nodular Iron Optimizer
Precise calculation of magnesium addition, taking into account variables such as oxygen content, sulphur, temperature and chemical composition of the base iron.
Minimizes variations in nodularity and common defects such as shrinkage and porosity.
Benefits:
Reduced Mg consumption and significant savings.
Better quality final alloy with less scrap.
Integration with wire machines for complete automation.
ATAS MetStar's unique features
Adaptive thermal analysis: determines the quality of the metal based on the cooling curve, identifying risks such as porosity and a tendency to chill.
Process Tracker and Process Advisor: monitor critical parameters in real time and advise operators of possible defects.
Full integration with external systems such as spectrometers, industrial scales, ERP systems and solidification simulations (NovaFlow&Solid).
Customizable database and reports, with automatic generation of PDFs for management and clients.
Environmental Index (EMI): measures the foundry's environmental impact based on melting time and the materials used.
Why Choose ATAS MetStar?
Higher quality: stable processes, less variability and a significant reduction in rejects.
Sustainability: lower consumption of energy and materials, reducing the environmental footprint.
Economy: reduced use of inoculants and alloys, better use of base iron.
Integration and automation: connectivity with equipment and systems for continuous and efficient operation.
Ready to Transform Your Merger?
Contact ITALTERM, Atas MetStar's official representative in Brazil, and discover how this tool can revolutionize your production, combining cutting-edge technology with practical foundry experience.
